RUBBLE MASTER Compact Recycler Application stories

RUBBLE MASTER Compact-RecyclingApplication stories

BEAUTIFUL WORLD OF COMPACT RECYCLING

Outstanding cost-benefit ratio speaks for
RUBBLE MASTER® Compact Recyclers

Over 700 small, medium-sized and an increasing number of large building contractors place their trust in the quality of RUBBLE MASTER Compact Recyclers – flexible, mobile crushing and screening equipment for the cost-efficient processing of residual building waste and natural rock. Using high-performance impact crushers RUBBLE MASTER users make high-quality building materials from a variety of – sometimes worthless – starting materials with only one operator, low wear and high throughput continuity. The crushed material can then be additionally refined with efficient RUBBLE MASTER screening technology.

RM70Many of them use recycling as a second line of business to secure the future of their business as they can use existing personnel and equipment to make profit in slack periods. Others take advantage of the fast availability of the machines which, thanks to their compact dimensions, are ready for action quickly and without any special transport permits. Plus there are recycling specialists who make profits by carrying out a number of smaller jobs "close to home", even when times are tough in the building industry.

 

They also benefit from the excellent environmental compatibility in particular with the RM70, which operates with no trouble at all even on inner-city sites where space is limited and residents have to be taken into consideration. It is always the sum of the product benefits, the reliability of the machines and the business acumen that result in rapid success.
It is not until they analyse their actual cost situation in an amortisation calculation with their RUBBLE MASTER partner that many building contractors compare the opportunities for demolition and recycling per year with the costs of acquiring and operating a high-performance RUBBLE MASTER Compact Recycler. With, of course, the focus on quality. After all, only with quality in all areas from rapid availability to fixed deadlines and high-quality material can a company enjoy long-term success and make a healthy profit with each order.

RM70 – the Star of international shows

guaranteed local resident-friendlyHow good the concept of optimum environmental compatibility coupled with ultramodern recycling technology is on an international scale is shown by the keen interest in the RM70 the RUBBLE MASTER inner-city crusher. Following its official launch in October 2004 which was celebrated in a two-day event at the manufacturer's headquarters in Linz/Austria with some 500 guests from all corners of the globe, the first 7 machines of this series were sold to Germany, England, Italy and then to Madeira, the Portuguese island known for its flowers.

 

RM70 SMOPYCThe keen interest at international trade fairs such as the SMOPYC in Saragossa and the BAUMAG in Berne, where the dynamic, smart RM70 was the main attraction at the stand of the RUBBLE MASTER sales partner, is confirmation of the machine concept: an optimally available, mobile crusher with exceptional throughput continuity thanks to automatic material supply and a self-adjusting vibro channel. On site the RM70 is highly manoeuvrable, even in the tightest of spaces and, thanks to its thorough environmental concept, a whispering machine with low emissions. The unrivalled accessibility also makes it extremely maintenance friendly. Simply the perfect crusher for recycling applications in sensitive areas.

ConExpoThe ConExpo in Las Vegas was a huge success for the innovative RUBBLE MASTER Compact Recyclers. Enthusiasm for the compact, manoeuvrable and versatile made-in-Austria crushers is also growing in the land of opportunities. The trend towards mobile recycling in the USA and Canada is also being helped along in the form of a strong team of dedicated and experienced sales partners.

 

 

High quality final product and low environmental impact

With the RM80 this was achieved using a comprehensive package which you can see from the outside as a special cover over the crusher to suppress noise. Selected materials have also been fitted to the crusher inlet to reduce noise. Noise reduction is enhanced still further by an optimised exhaust system. Inside, the ENVIRO RUBBLE MASTER features a low emission diesel engine. An intelligent dust suppression system is fitted at several points to cut down on airborne particles both in the crusher and on the discharge conveyor belt. The ENVIRO is backed by years of experience in optimising logistics on site to keep noise and dust to a minimum.
The first RUBBLE MASTER "ENVIRO" ever was shown in April 2003 at the MAWEV Show in Austria – as an RM80 "enviro" the most environmentally friendly machine for efficiently processing building rubble, concrete, asphalt, and natural rock at that time. With this concept improved and implemented already in the developing process RUBBLE MASTER consolidated its technological lead and is giving you tomorrow's low environmental impact solutions today:

RM70 – LOWEST ENVIRONMENTAL IMPACT
FOR INNER CITIES

The RM70 redefines the benchmark for construction machinery. Completely new technical solutions for the transmission, crushing mechanism and overall process technology, plus the implementation of new materials, have brought the RM70 to a previously unattainable level of performance: excellent quality final grain with a very low oversized grain content produced quietly and efficiently. Residents profit from the environmental friendliness of the RM70 by just not being disturbed at all. So the RM70 is ideal for sensitive areas, for small- to medium-sized inner city job sites, even where space is tight.

RM 70
 
RM80 – THE MOBILE POWER PACK

This compact crusher stands out because of its throughput of up to 170 t/h when it only weighs 23 tonnes itself. It can be converted from secondary to primary crusher in just 20 minutes, and is easily transported on a standard low-loader. The RM80 crawler gear even takes it up mountains. Multi-role applications and a varying range of materials prove its high productivity while achieving best results: high quality grain.

RM 80
 
OS80 – MOBILE SCREEN FOR OVERSIZE MATERIAL

The OS80 delivers defined grain size at the highest possible throughput and low wear optimised crusher setup in a single pass. The screens are highly mobile too because they can be transported with the crusher. Easily set up in 10 minutes using quick-release levers..

OS80
 
RM60 – THE COMPACT PROBLEM SOLVER

The RM60 gives you a complete recycling solution right where you need it. The user generates more profit by processing material on site and reusing it again immediately. With a whole range of applications at your disposal your profit contribution will also be higher. Further advantages: low investment costs, high performance retrofits available at any time, can be loaded using small construction vehicles, local residents are not disturbed.

RM 60
 
HIGHER PROFIT THROUGH SORTED CRUSHED MATERIAL

With efficient pre-screening and final screening fine tuned to RUBBLE MASTER compact recyclers HMH supplies complete solutions to provide users with a decisive competitive advantage featuring semi-mobile screen technology. Even with materials that are awkward to screen it is possible to produce high quality grain graded with precision.

Screen
 

RUBBLE MASTER – Designed for success

  • MOBILITY
    Thanks to their compact design all RUBBLE MASTER crushers and screens can be transported using standard equipment. With its crawler gear the RM80 is also mobile on site – even in mountainous areas.

  • FLEXIBILITY
    The list of applications in which every imaginable material can be crushed using the innovative impact crushers to make top value grain is long: it ranges from asphalt, which is no trouble to process even when hot, to building rubble and concrete even high tensile strength steel reinforced concrete as used in cable car stations, quay walls or cast concrete parts, up to abrasive natural rock such as riverbed rock, dolomite, lava basalt or porphyry. The RM80 also stands out due to its rapid changeover from primary to secondary crusher which further expands the field of economic applications.

  • CAPACITY
    whereas our competitors often refer to "peak values", RUBBLE MASTER crushers and screens lead the field with unsurpassed and continuously high throughput. Optimised feeding and, depending on the application, hydraulically adjustable parameters for the crushing and impact plate geometry, plus a remote controlled release system (supplied as standard) on all RUBBLE MASTER machines ensure impressively high throughput.

  • COST EFFICIENCY
    Thanks to the optimum setting for the respective material to be crushed and the desired final grain size, separated feed material can be processed directly on site to make a first-class final product that can either be reused immediately or, thanks to the saving in transport costs, sold at attractive prices. The cubic grain has excellent compression properties and is even used as track bedding for high-speed railways and can also be used as Grade B300 crushed concrete instead of expensive new material. RUBBLE MASTER screens for separation into 3 fragment sizes add further to the quality of the value grain. The RM80 / OS80 power pack guarantees defined grain size in a single pass at the highest possible throughput and with minimum wear.

  • AVAILABILITY
    Users not only value the machine being ready for operation within minutes (a multifunctional remote control makes unloading and positioning the machine easier and speeds it up), the durability of the series manufactured quality products from Austria, the short service times thanks to high-quality wear parts with original RUBBLE MASTER quality, and ground-level access to all maintenance functions, they appreciate more than anything the hundreds of trouble-free operating hours before any intervention is required.

  • SERVICE
    This is additionally supported by dedicated sales and service partners who are never far away; experts who, besides having a wealth of experience in optimum preparation and processing for more economic success, are also available at short notice. The intensive study of the unconventional crushers and screens in training courses at the RUBBLE MASTER headquarters in Linz, Austria and close involvement also in further developments guarantee our users premium service – not forgetting the RUBBLE MASTER 24 hour service hotline.

  • ENVIRONMENTAL COMPATIBILITY
    The RUBBLE MASTER developers reacted very early on to increasingly important environmental aspects and reduced immissions and emissions to such an extent that the RM80 enviro has now been in operation since March 2003 with no problems and with excellent environmental figures – even in ecologically sensitive areas such as inner-city building sites in the immediate vicinity of residential areas (in Europe and even in Japan). The RM70 will also succeed as a true inner-city crusher with maximum environmental compatibility.